Steering Column Rebuild

I have been asked to post the rebuild instructions of when I fixed my column.

The diagrams and instructions are in the -34 tech manual, Chapter 15. You will need to remove the steering wheel and then remove the column.

http://img.photobucket.com/albums/v7...lumnParts2.jpg
http://img.photobucket.com/albums/v7...lumnParts1.jpg

The lower bushing and the boot where torn. I ordered the bushing from Memphis Equipment for ~$30 and the boot kit from http://www.jeep4x4center.com/jeep-st...herokee-sj.htm. Item #4 ~$11

The boot kit is not an exact fit and needs to be modified. The shafts are a different shape.

http://img.photobucket.com/albums/v7...mn/shaft-2.jpg

Here are the old parts layed out

http://img.photobucket.com/albums/v7...mn/M715001.jpg

This is the lower bushing that I replaced. Memphis Equipment has new ones.

http://img.photobucket.com/albums/v7...mn/M715002.jpg

This is the new kit and the old parts

http://img.photobucket.com/albums/v7...mn/M715003.jpg

Make sure you re connect the horn wire

http://img.photobucket.com/albums/v7...mn/M715004.jpg

The horn wire slips into the top bushing

http://img.photobucket.com/albums/v7...mn/M715005.jpg

I greased the new lower bushing. I hope it helps

Continued ..........

Continued..........

I greased the new bushing. Hope it heps.
http://img.photobucket.com/albums/v7...mn/M715006.jpg

The new buttons are attached

http://img.photobucket.com/albums/v7...mn/M715007.jpg

Make sure you grease the joint

http://img.photobucket.com/albums/v7...mn/M715008.jpg

Putting the joint together. This picture was taken before I knew I had to trim the boot.

http://img.photobucket.com/albums/v7...mn/M715009.jpg

Reassemble per the instuction manual.

You may want to replace the rag joint at this time. It is easier to do it now while the column is out of the truck.

Good Luck

Another great write up...THANKS!!!

Thank you for the write-up. Very good to see the details before tearing into the column.

Nice!!

Jon,
Is there any way to compile all of these tech writeups into a file? Might save some repetitive questions from making it on the boards. Using a search doesn't always make finding information easy.

Snuffy

If/when I have time, yes there is.

Nice write up. I performed the same task with the new boot trimmed in the same manner. However I was lucky and did not need the new bushing. Very nice.

Thanks for posting this write-up. Will need it in the future.